Molding
Our machine park consists of several units, ranging from 80 to 600 tons of processing capacity.
Our machine park consists of several units, ranging from 80 to 600 tons of processing capacity.
At Plastic77, we use cutting-edge technologies to ensure maximum quality and efficiency in the production of plastic parts. Here you can find an overview of our machines and their technical characteristics.
Plastic 77 is a leading company in the injection molding sector, distinguished by its high quality machinery park, consisting of 16 units ranging from 80 to 600 tons. We are proud of our flexibility and ability to adapt to the most challenging projects, guaranteeing the production of parts up to 2500 grams.
With over 20 years of experience in the bi-material and bi-color molding sector, we offer innovative and customized solutions to our customers, using cutting-edge technologies such as the rotary table and piece transfer. Our expertise and dedication to quality allow us to guarantee maximum precision and reliability in the production of our articles, avoiding errors or deviations from established parameters.
We can meet the needs of a diverse clientele, offering customized solutions for each specific request. Our machinery park can also handle bi-material products, further expanding the processing possibilities and versatility of our plants.
Plastic 77 has extensive experience in molding with the use of nitrogen, which allows us to achieve a significant reduction in weight and an aesthetic improvement in parts with high thicknesses. The technology of emptying inside the parts using nitrogen allows us to eliminate shrinkage in areas of high thickness, ensuring a final result of high quality. This is an example of our ability to adapt to technical challenges and to take advantage of the most advanced technologies to provide innovative solutions to our customers. We are always committed to improving and expanding our skills and technologies, to continue to offer reliable and high-quality solutions to our customers.
IML Molding offers many advantages over traditional decorating techniques. For example, decoration is more resistant to water and chemicals, and the molding process ensures greater precision and uniformity in decoration compared to techniques such as screen printing or pad printing. Furthermore, IML Molding can also be more cost-effective as it requires fewer production steps and thus higher productivity.
Injection of plastic materials in injection molds (IML, "in-mold labeling") is a production process in which plastic labels are fused with the molded part during plastic injection into the mold. Below are three points describing the IML molding process:
The label is prepared to be inserted into the injection mold before plastic injection. The label can be made in various ways, such as screen printing, digital printing, or offset printing. The label must be designed to fit perfectly to the shape of the finished product.
After preparing the label, the mold is prepared for plastic injection. During the injection process, the molten plastic is injected into the mold and forms the desired part of the finished product. During this process, the label is fused with the plastic and adheres perfectly to the surface of the plastic part.
After the plastic has solidified and the label has been securely adhered to the plastic part, the finished product can be removed from the injection mold. The finished product is ready for use and has a label integrated into the surface of the plastic part. This production process has the advantage of creating products with durable and long-lasting labels that do not peel off or fade over time.